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7.6 Principles of heat insulation

Introduction

The task of heat insulation in structural engineering is creating a pleasant atmospheric environment for the people in the building, both in winter and summer and optimising energy consumption. This requires consideration not only of winter but also summer conditions. Heat insulation previously had a more subordinate role in structural engineering but has become more important in recent years. People started to realise that energy resources used previously were limited and must be used more sparingly. Increased environmental awareness also developed, thus stimulating this trend further.

Heat Insulation and Energy-Saving Orders

After the first oil crisis in 1973, it was recognised that DIN 4108, Heat insulation in structural engineering, alone no longer met demands. The German Federal Government then enacted the first Energy-Saving Law in 1976, implemented with the Heat Insulation Order of 1977. The second order was passed in 1982 and the third in 1995.

The current German “Order on energy-saving heat insulation and energy-saving systems engineering”, known for short as the Energy-Saving Order or EnEV, came into force on 1 February 2002. It is binding under public law and must be adhered to. The definition, i.e. the concrete implementation and application is regulated under the sole responsibility of the country’s various federal states.

The EnEV thus represents an important milestone in the package of measures taken in the context of the climate protection programme that was decided upon in 2000. Fig. 7.6.1 shows other elements of this programme.
 
 


Fig. 7.6.1 The German Federal Government Climate Protection Programme

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With the Energy-Saving Order EnEV, which contains the thermal installation, drinking water heating, thermal bridges and the impermeability of buildings, savings of up to 30% should be made in new buildings.

In existing buildings, the applicable heat insulation/installation-technical demands and obligations to upgrade have been adjusted in line with technical advances. In the framework of these measures, as previously in the Heat Insulation Order, a continued use of the same definition for buildings with normal inside temperatures (> 19° C) and buildings with low internal temperatures. For buildings with normal inside temperatures, the highest values of the annual primary energy requirement depending on the A/Ve building type are to be adhered to.

By fixing attention on primary energy, it is intended that a clear reference be made to the political goal of CO2 reduction and distortions of competition for competing energy systems be avoided. Further, the energy quality of the building’s casing must comply with the minimum values prescribed.

DIN 4108

DIN 4108 and EnEV regulate national application and harmonised European and international standards. For the adherence to the minimum demands and the assessment energy-saving measures, the following parts of DIN 4108 must be observed:

  • Teil 2: Mindestanforderungen an den Wärmeschutz (2001-03) [Part 2: Minimum demands on heat insulation (2001-03)]
  • Teil 4: Wärme- und Feuchtschutztechnische Bemessungswerte (Vornorme 2002-02) [Part 4: Heat insulation & humidity insulation-technical assessment values (prestandard 2002-02)]
  • Teil 6: Berechnung des Jahresheizwärme- und Jahresheizenergiebedarfs (Vornorm 2000, korrigierte Fassung ab 2003) [Part 6: Calculation of the annual thermal and heating energy requirement (prestandard 2000, corrected version from 2003)]
  • Teil 7: Luftdichtheit von Bauteilen und Anschlüssen, Planungs- und Ausführungsempfehlungen (2001-08) [Part 7: Airtightness of components and annexes, planning recommendations and recommendations for implementation (2001 08)] 
  • Beiblatt 2: Wärmebrücken, Planungs- und Ausführungsbeispiele (1998-08) [Supplementary sheet 2: Thermal bridges; examples for planning and implementation (1998-08)]

DIN 4108-2 places the minimum demands on heat insulation of components and thermal bridges in the casing of the buildings and provides heat insulation-technical indications for planning and designing lounges heated to normal temperatures of > 19° C according to their use.

Minimum heat insulation means that condensation may not form anywhere on the inner surface of the building’s casing neither will mould form under normal conditions. This applies to the surfaces and the corners.

Thermal transfer/thermal conduction

In the case of temperature differences within a material or between different materials, heat should always endeavour to create temperature balance. Heat will thus flow until a temperature equilibrium has been achieved. The quantity of heat and energy is measured in joules (J) or watt seconds (Ws). An energy quantity of 1.163 Wh (4,187 J) is required to heat up 1 kg of water from 14.5° C to 15.5° C. This corresponds to the power used by a 100 W bulb burning for about 42 seconds (see Fig. 7.6.2).


 


Fig. 7.6.2 Energy supply for heating up 1 kg of water by 1 Kelvin

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Fig. 7.6.3 Definition and unit of thermal conductivity λ

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 Specific heat C

The specific heat C in kJ/(kg•K) states how many kilojoules are required to increase the temperature of 1 kg of material by 1 K (1 Kelvin).

Thermal transfer in the case of building materials is expressed by thermal conductivity indicated by the symbol λ. This is the amount of heat conducted in one hour through a 1 m2 thick layer of material towards the temperature drop if the temperature of both surfaces amounts to 1 K and the other four surfaces of the cube are protected from heat loss (see Fig. 7.6.3).

The lower the thermal conductivity, the better the heat insulation of building material of the same thickness.
 

Thermal admission resistance R

The heat insulation capacity of a component is indicated by the thermal admission resistance R (previously 1/Λ). To calculate this, the thickness of the respective layer (in metres) is divided by the material-related thermal conductivity λ in W/(m•K)

R for one-layered components

 


Fig. 7.6.4 Thermal admission resistance R for one-layered components

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R for multi-layered components
 
 


Fig. 7.6.5 Thermal admission resistance R for multi-layered components

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For multi-layered components, the individual value for each layer is calculated according to this procedure.
The sum of all individual values then shows the thermal admission resistance R for the entire component. The higher R is, the better the heat insulation.

Thermal carriage resistances Rsi and Rse

To determine thermal transfer of a component, the inner and outer thermal carriage resistances Rsi and Rse must be known.

This is a question of the resistance of the air limit layer against the transfer of heat from the inside air to the component and from this to the outside air.

  •  Rsi = thermal carriage resistance roof/wall on the inside (previously 1/α i)
  • Rse = thermal carriage resistance roof/wall on the outside (previously 1/α a)

Thermal carriage resistances are standardised according to the position of the component (vertical or horizontal, etc.) and the outer approach flow (free approach flow, rear ventilated, not rear ventilated). Compare this with the following table in Fig. 7.6.6.

 


Fig. 7.6.6 Table: Thermal carriage resistances R_si and R_se

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These are calculated for an emission ratio on the surfaces of ε = 0.9 and at a wind speed of v = 4 m/s on the outer surface (see Fig. 7.6.6).

Thermal transfer resistance RT

The sum of all resistances, the thermal admission resistances of the component layers and the thermal carriage resistances of the air layers gives the thermal transfer resistance RT representing the opposition between the thermal flow and the entire component. 

 


Fig. 7.6.7 Calculation of the thermal transfer resistance RT

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Thermal transfer coefficient U

The reciprocal value of the thermal transfer resistance shows the thermal transfer coefficient U as the characteristic component size for the construction thermal protection.

  U = 1 /R T [ W / (m 2· K)]

The U value is of fundamental importance for calculating a building’s requirement for thermal heat. The greater RT is and the smaller the U value, the better the heat insulation is.

For a better understanding, the thermal symbols of the physical dimensions in the current usual form and the standardised dimensions to be used today are compared once more.
 


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Further information is available in our folder under 7.2.1, 7.2.2 and 7.2.3 Bauen nach der neuen Energieeinsparverordnung [Building according to the new Energy-Saving Order].

For more information on this subject, please refer to our GALILEO article 7.7 “Heat insulation in light building”.


Leo Oberhofer


Literature

[1] Koschade, R.: Die Sandwichbauweise [Sandwich panel construction]; Verlag Ernst und Sohn, Berlin, 2000

[2]  Achtziger, J., i.a.: Mauerwerk Atlas; Institut für
Internationale Architektur Dokumentation GmbH, Munich

[3] Beuth Verlag: DIN-Normen; Beuth Verlag GmbH, Berlin
 

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