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Sound Protection in the Lightweight Building

Laws, Norms and Regulations
Lightweight steel construction has experienced rapid expansion over the last 25 years. Development, driven by cost pressures and short deadlines, has achieved a high degree of prefabrication and quality. Different demands are made on usability, according to the type and function of a building. The determination of the technical noise characteristics of the individual building materials, constructions and components, such as the sandwich elements, are part of the initial planning.

Spatial acoustics also have to be taken into account in the case of high-demand buildings, exhibition halls and sports centres. Through planned absorption, they can lead to a reduction in noise level, for example in factories and offices. With the help of targeted reflection and absorption, they can also enhance the acoustics in theatres and auditoria.

The following laws, norms and prescriptions only include the most important regulations

  • Joint ministerial paper, Bundesministerium für Umwelt, Naturschutz und Reaktorsicherheit. Technische Anleitung zum Schutz gegen Lärm - TA Lärm [federal ministry for the environment, the protection of nature and reactor safety. Technical introduction to Noise Protection] (28.08.1988 edition). The emission values are listed under Point 6, among other information.
  • DIN 4109 Schallschutz im Hochbau [Noise protection in building construction] (1989 edition). The concepts of, and demands on, noise protection and examples of constructional solutions are substantially covered in this standard.
  • VDI Guideline 2058 Beurteilung von Arbeitslärm in der Nachbarschaft [Evaluation of working noise in the neighbourhood]
  • VDI Guideline 2571 Schallabstrahlung von Industriebauten [Sound emission from industrial buildings]
  • Noise accident prevention regulation (UVV Lärm) VBG Lärm [noise] of the SMBG

 

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Important Excerpts from the UVV Lärm in brief:

§ 1 Area of Application

This UVV applies to companies, provided that insured persons are employed subject to noise hazard.

§ 2 Establishing Terms

Noise hazard in the sense of the UVV is the effect of noise on insured persons that can lead to the impairment of health, especially in the sense of a hearing impairment, or lead to an increased risk of an accident.

§ 15 Protection against Noise

1. The noise level in offices must be kept as low as the type of operations taking place there permit. Including noises from outside, the measurement level in offices at the workplace may not exceed:

  • 55 dB (A) during mainly intellectual activity;
  • 70 dB (A) during simple or mainly mechanised office tasks and comparable activities;
  • 85 dB (A) during all other activities; this may be exceeded by up to 5 dB (A), if this measured level is exceeded after the operational noise reduction possible in a reasonable way;
  • In break, first aid, rest, and sanitary areas the evaluated levels must not exceed 55 dB (A). Only the sounds of the operational devices in the areas and the sounds affecting the areas from outside are to be taken into account when determining this evaluated level.

 

Emission Limits in Accordance with § 15 of the Arbeitstättungsverordnung [workplace regulation]

 

Limit, Evaluated Level L Ar in dB

Activities / Areas

55 dB

Mainly intellectual activity

70 dB

Simple or mainly mechanised office tasks and comparable activities

85 dB

Other activities

90 dB

If 85 dB (A) cannot reasonably be kept to, after the operational noise reduction possible

55 dB

Break, first aid, rest, and sanitary areas

 

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Limits of the Ability to Withstand Noise

The limits of the laws, standards and regulations previously cited are thoroughly justified, as damage to hearing as a consequence of noise cannot be reversed.

For this reason, workplaces must be designed to exclude risks to health.

In the case of severe damage to hearing, more than 50% of language can no longer be understood, as can be seen in Fig. 7.4.1.

For this reason, employees in noisy areas above a location-related (person-related) evaluated level of 85 dB (A) must undergo prior and regular subsequent examinations. See UVV Arbeitsmedizinische Vorsorge [occupational medicine and health care precautions].

 

Fig. 7.4.1 Loss of Hearing in Decibels

 

The UVV Lärm [noise] states: The higher the noise level is, i.e. the louder it is, the quicker an evaluated level of 85 dB (A) is reached or exceeded, from which level a danger of hearing impairment arises.

This means that a noise level of 115 dB (A) for 0.5 minutes will have the same damaging effect as an evaluated level of 85 dB (A) throughout a whole working day of 8 hours.

Noise Level in dB (A)

85

88

91

94

97

100

103

115

Daily Length of Noise

8 hrs.

4 hrs.

2 hrs.

1 hr.

30 min.

15 min.

7.5 min.

0.5 min.

Rule of thumb: 10 dB (A) upwards means a 10-fold increased risk of damage to the hearing.

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Planning Preparation

Buildings must be given noise protection suitable to their function. According to the legal regulations, the industry, as well as the employer, is directly responsible for keeping damaging environmental influences, in this case the effect of noise, away from the neighbourhood, but also away from employees.

At the moment, the building authorities do not yet set any conditions for noise protection. The factory inspectorates are responsible for the observation of the protection of health and safety standards at work and protection against emissions. The following conditions must usually be observed:

  • “The evaluated level for the noise at the workplace must not exceed 85 dB (A)”.
  • “Sound absorbing wall and ceiling surfaces that enable a maintenance of an average sound absorption level of at least 0.3 must be provided to avoid reflected sound. The average sound absorption level must be proved by calculation”.
  • The development of effective sound protection measures is dependent upon many influences and assumes a high level of experience and specialist knowledge on the part of the planner. In the case of technical sound questions, it is advisable to commission engineers or institutes qualified in building acoustics with sound measurements, sound calculations or expert reports.

The reduction of the pressure caused by sound can take place in different ways. For this reason, the measures with which it will be possible to achieve an effective and reasonably priced reduction should be tested initially (see the graph below for this).

 

 

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Note on Planning

All the parameters of a building structure must be included in the technical sound considerations for an appropriate development of the components enclosing a space. Thus, the acoustic behaviour of walls and floor and windows, doors, gateways and penetrations must be taken into account.

Machines set up, devices and stored goods must also be included.

Firstly, it must be checked whether

  • It is necessary to achieve sound absorption, and thus a prevention and reduction in the spread of noise;
  • It is necessary to achieve sound insulation, i.e. a reduction in, or transmission of, noise from the interior of the building to the outside and vice versa.

Combinations of air and structure-borne noise and of absorption and insulation usually arise. In general, the reduction in airborne noise is the priority.

The indices are:

 

 

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Absorption of Airborne Sound

The absorption of airborne sound can only be achieved through sound-deadening materials such as special soft foams or mineral wool (see Fig. 7.4.2).

Insulation of Airborne Sound

In contrast, mass is needed for sound insulation. The greater the mass and the higher the frequency, the better the measure of sound absorption, R w will be (see Fig. 7.4.3).

 

Fig. 7.4.2 Principle of the Absorption of Airborne Sound

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Fig. 7.4.3 Principle of the Insulation of Airborne Sound

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Products for Sound Absorption

As has already been explained, the different parameters of a building structure must be included in the technical sound considerations to reduce the sound or the spreading of sound. The need for structural elements for sound absorption or sound insulation or both can arise from this. Different sandwich elements are available as required.

G4 Acoustic Roof Element

 

Abb. 7.4.4 Dachelement G4-Akustik

The G4 Acoustic Element consists of two steel covering shells with an insulating core of PUR hard foam and has two inserted soft foam strips made of melamine resin on its lower side. With this element, the absorption of sound at a frequency of 2000 hertz can be reduced by 60% in comparison to a normal sandwich element.

 

Fig. 7.4.5 Diagram of Sound Absorption Values for G4 Acoustic Elements in Comparison with Normal Sandwich Elements; Test Institute: Frauenhofer-Institut für Bauphysik, Stuttgart

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HIPERTEC-Sound Wall and Ceiling Element

Fig. 7.4.6 HIPERTEC-Sound Wall and Ceiling Element

The HIPERTEC-Sound is suitable both as a wall or a ceiling, everywhere where inner facings, separating walls or similar features with a high level of sound absorption and non-combustible insulation are required.

The inner shell of the HIPERTEC-Sound element is perforated, with a proportion of holes of approx. 34%.

The insulating core, made of mineral wool, building material Class A1, improves the sound absorption by approx. 91% (αs = 0.91) at a frequency of 2000 Hz.

The fleece between the mineral wool and the perforated sheet prevents the escape of mineral fibre particles.

 

 

Fig. 7.4.7 Diagram of Sound Absorption Values for HIPERTEC-Sound Elements; Test Institute: Frauenhofer-Institut für Bauphysik, Stuttgart

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Products for Sound Insulation

In contrast to sound absorption, more mass is needed for sound insulation. The HIPERTEC roof and wall elements fulfil this requirement.

These elements, with closed covering shells on both sides, have an insulating core of A1 mineral wool, weight by volume 100kg/m3. The high weight makes a significant contribution to improving the sound insulation values.

Fig. 7.4.8 HIPERTEC Roof Element

Fig. 7.4.8 HIPERTEC Wall Element

 

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Sound Insulation Values

The assessed sound insulation measure R w for the different thicknesses and versions of the HIPERTEC type roof and wall elements is:

HIPERTEC Element Type

Assessed sound Insulation measure R w

Test Number

Wall

 

 

 

 

 

EF S 50

30 dB

P-BA 263/1997

EF S 80

31 dB

P-BA 264/1997

EF S 100

31 dB

P-BA 265/1997

EF S 120

32 dB

P-BA 266/1997

 

 

 

Roof

 

 

 

 

 

EF S 50

29 dB

P-BA 267/1997

EF S 80

30 dB

P-BA 268/1997

EF S 100

31 dB

P-BA 269/1997

EF S 120

32 dB

P-BA 270/1997

 

 

 

Test Institute: Frauenhofer-Institut für Bauphysik, Stuttgart

Often, too little attention to noise protection is paid during the planning and construction of buildings. Apart from this, planner and those putting the plans into action are frequently unsure about it.

Both the contributions Grundlagen der Akustik [Basic acoustics] and Schallschutz im Leichtbau [Noise protection in lightweight buildings] are intended to make this complex subject easier to understand and to highlight a way in which parameters can already be considered in advance.

Suitable sandwich elements are available for the different demands in lightweight buildings.

Let us point out again that, in case of any doubt, an acoustic engineer should be brought in, because changes or improvements to the noise protection measures are not always possible later. Even if they were, they would represent longer deadlines and higher costs.

 

Author
Metecno Bausysteme GmbH

 

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List of Sources

Laws / Regulations

Bookshop or Carl Heymanns Verlag KG, Luxemburger Str. 449, 50939 Cologne, Germany

Accident Avoidance Regulations
Bookshop or Carl Heymanns Verlag KG, Luxemburger Str. 449, 50939 Cologne, Germany

Principles of Professional Associations for Occupational Medicine and Health Care Precautionary Examinations
A.W. Genter Verlag, Forststr. 131, 70193 Stuttgart, Germany

Noise Protection Worksheets
Bookshop or Carl Heymanns Verlag KG, Luxemburger Str. 449, 50939 Cologne, Germany

DIN Standards
Beuth Verlag GmbH, Burggrafenstr. 6, 10787 Berlin, Germany

VDI Guidelines
Beuth Verlag GmbH, Burggrafenstr. 6, 10787 Berlin, Germany

EU Guidelines
Bundesaufzeiger Verlagsgesellschaft mbH, PO Box 10 05 34, 50445 Cologne, Germany

 

 

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